Analyzing the Benefits of a Water Jet Cutter

Water jet cutting is quickly becoming one of the best options that companies taken when they have to deal with machine tool cutting procedures. A water jet cutter can literally hack through almost all kinds of materials. This is something that other cutting technologies could not achieve as they would often struggle with some types of materials. As a result, companies today do away with those less productive cutters and switch to water jet cutters instead.

Non-Invasive Method

One of the best benefits of a water jet cutter is the fact that it is non-invasive. A water jet machines does not involve heat, unlike with other machines that involves heat and ends up tampering the end result. This has led firms in today’s time to use water jet cutting technology as one the ways of introducing green methods in their operations. When using a water jet, there will be very little chance for distortion, poor finishing, or errors that can affect the final product.

 

Cuts Through Different Materials

If you assess the benefits that a water jet machine can offer, one of the most notable facts about this technology is that it can cut through almost any kind of material. The range of materials include metals, glass, stones, and composites. These materials are managed with the help of the machine with precision and best results.

 

Not Prone to Side Forces

If you want to work or cut on a specific type of material, you can rest assured that you will not be wasting any time in fixturing the material because the technology is not prone to side forces. This simply means that you can quickly switch between tasks. Also, you can work on various materials and jobs without having to change your tools. If you depend on abrasive water jet technique, there is no need to worry because they are automated and controlled by a software, so you can get the kind of precision that you want for the design shapes that you need to cut.

 

Cut Multiple Designs

If you are searching for a way to increase productivity with your water jet machine, you will have the provision of cutting different designs in a single pass. The technology is capable of automating and managing multiple cutters in order to increase productivity. When using the cutter, you will be spared from any worries about its finishing since it guarantees high quality cuts and there is no need for any additional dressing to meet the set standards. For other machines, they are likely to leave a crude edge and will require a secondary touch. In addition, any type of material that will be cut would still be able to maintain its structural makeup without any distortion.

If you are looking for the best cutter out there, make sure that it has the benefits listed above and more. Doing so will give you the confidence that you have the right cutter for your needs and you will achieve your needed results.

 

Plasma Cutting Table: Considerations for Smooth Motion

A plasma cutting table and system are very popular because of their ability to produce cuts that consistent and quality without causing damage or warping around the material. However, the quality of its cutting torch is as good as all the other supporting components.

A plasma cutter mainly relies on smooth motion in order to cut properly. Any form of hiccup in the movement that is caused by debris or vibration can throw a cut off. As a result, it causes the business to have interruption in their processes and incur costs. This is why as much as possible, errors should be avoided. One best way to do this is to select a plasma cutter that comes with a high-quality hardware to provide the needed smooth motion. There are several components to be considered to achieve this smooth motion such as the following.

 

Type and Quality of Bearings

The use of bearings in a plasma cutting system is to let the gantry to smoothly move in the X, Y, and Z directions. Any disturbances and vibrations will be prevented with smooth motions and this will ensure that the motion in cutting will stay consistent.

The bearings you choose can make a huge different on the overall operation of the device. Top models are likely to choose grooved bearings that run on an interior rail. Such type of bearings is very useful as they can help sweep debris and dust off the machine automatically, thus negating the need for cleaning. This makes the cutter suitable for dusty environments.

 

Rail Quality

Translating the instructions from your computer to mechanical movements depends on how accurate the construction of the system is. The overhead gantry and rails should be perfectly straight so they provide a reliable and real-world representation of the coordinate system of the computer design. In the event that the tracks are off even by just a fraction degree, the plasma cutter would not accurately recreate the design.

Rails that are high-quality should be made from a single piece of an extruded material. Its trueness could be checked with the use of a laser guide or some other implements. High quality ones would allow the gantry to freely move along the length of the table, thus allowing sharp cutting motion.

 

Gearing System

A plasma cutting table uses gearing mechanisms that convert energy from a motor into useful motion for the gantry. With this, the action of the torch head becomes dependent on the quality of the gearing system. The majority of the systems on plasma cutters uses a combination of metal gear rings and steel-reinforced plastic drive belts.

 

Feedback System

A motor on each axis controls the movement of the cutting torch. The motors along with feedback devices provide the computer with information on far the cutting head need to move. The lower latencies help the cutting table to offer a smooth and fast motion, especially when making cuts in different dimensions or cutting tight corners.

Click here if you are looking for a CNC plasma cutter for sale in Australia.